UNDERSTANDING THE KEY BENEFITS OF ZINC PARTS. As far as die casting parts are concerned, there is very little doubt that zinc is one of the best metals to use. Zinc is the easiest metal to cast as it is versatile in terms of temperature and high impact resistance. Zinc die casting parts are more durable and have a wider variety of applications than those made from other metal alloys like aluminum, magnesium, tin and lead. Die casting of parts is a manufacturing process that has been used for many years. What started as a process for the printing industry has now expanded its use in various industries including electronics, telecommunications, medicine, fiber optics, and recreation.

Anyone who does not understand the workings of die casting only has to look at the following zinc material advantages to understand why zinc is the preferred choice of material for most die casters and end-users in various industries:
1. Cost-effectiveness – zinc is very cost efficient since it can be used for a variety of parts and is usable for both hot-chamber machines and cold-chamber machines. It makes for faster production time since it can be used to make parts in multi-cavity dies. Whole parts made of several components can actually be produced in one tool die without need for further assembly at the end of the process using zinc.
2. Precision – the dimensions of the tool dies used in zinc die casting is not compromised through several runs. A great number of parts can be produced with high durability while maintaining close tolerances.
3. Durability – zinc is a strong material that can withstand extreme temperature and high impact that makes it last longer than most other materials. Zinc die casting parts can also carry a variety of finishes to make it more resistant to wear and tear especially if it is used as external parts like casings and plates.

To get a price for zinc die casting parts or zinc die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at
sales@diecastingzinc.com for a fast response on a price quote.

THE PLUSSES OF USING ZINC IN DIE CASTING

When it comes to die casting parts, zinc is the best material to use. Whether it is through hot-chamber machines or through cold-chamber machines, zinc is a versatile metal to use. Zinc material advantages in die casting parts are recognized by most industry players that is why it is the most widely used material. There is a wide variety of applications for zinc die casting parts, ranging from toys, to household implements, to recreational equipment, to business machines, to industrial and automotive parts.

There are certain zinc material advantages that makes it appealing for a wide range of end-users. The most important of all zinc material advantages is its strength and durability. Zinc die casting parts are able to withstand high impact and a whole range of temperatures. Since zinc die casting parts can be manufactured in single units instead of in several pieces for assembly, the resulting part is able to capitalize on the strength of the material rather than on the strength of adhesion or joining.

Another advantage of using zinc in the die casting process is its cost-efficiency. The wide variety of shapes and sizes that can be made using zinc alloys in die casting makes it more efficient as it can produce parts in dies with multiple cavities. Zinc die casting processes can run high volumes, producing large quantities of identical parts. Furthermore, a single tool can last for a large number of runs of zinc die casting processes before it needs to be replaced. So, while the initial cost of producing the hardened tool steel dies may be on the upper side, the amount of output that a tool generates is more than enough to cover the tool production cost.

To get a price for zinc die casting parts or zinc die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at
sales@diecastingzinc.com for a fast response on a price quote.

THE MORE RELIABLE OF PARTS PRODUCTION. Manufacturing various small and medium sized parts are generally found to yield stronger and more durable outputs if a die casting process is used. The process of die casting is considered to be more reliable as a method of manufacturing metal parts for a variety of uses. Among the other manufacturing methods like plastic molding, sand casting, permanent mold, forging, and stamping, die casting is the most flexible, fastest, most cost-efficient, and more accommodating of various complexities in the shape of the parts. If strength and durability are the considerations, the die casting process is more reliable in the manufacturing of parts.

In die casting, the choice of metal alloy is an important consideration. The oldest types of metal alloys used are tin and lead. Recent times have seen the entry of metals like aluminium, magnesium, and zinc in the die casting process. Zinc is considered as the easiest metal to use in die casting. The zinc die casting process is economical especially for small parts. As compared to other metal alloys, this die casting process is able to turn out parts that are stronger and more durable. Parts made from a zinc die casting process are also easier to plate and finish.

Using a zinc die casting process is a common practice in the manufacture of parts, from simple to complex, for use primarily in the automotive industry. Other industries such as telecommunications and electronics also have a share in the zinc die casting parts production of the whole country and other parts of the world.

To get a price for zinc die casting parts or zinc die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at
sales@diecastingzinc.com for a fast response on a price quote.

USING ZINC IN DIE CASTING. The process of die casting has been used to manufacture small and medium sized parts for use in various industries for over a hundred years. It started out as mainly lead and tin based die casting parts primarily used for the manufacture of metal types used in the offset printing process. Other metals such as aluminium, zinc, and magnesium were soon used in the die casting process. Die casting parts were also expanded to cover not only the printing industry but other industries like sports equipment, automotive parts, electronics components, and telecommunication parts as well. Among the metals used in these die casting parts, zinc is the most popular choice of manufacturers because of their durability and flexibility in terms of use.

The zinc die casting process is not any different from die casting processes involving other metals. Zinc die casting parts are mainly manufactured using any of the two die casting processes, the hot-chamber and the cold-chamber processes. Zinc’s low burning point makes it versatile enough to be used in any zinc die casting process. The main step common between the two processes is the metal injection step. In any zinc die casting process, the molten metal is injected into dies made of hardened steel tool to be formed into the desired part design. The difference lies in the way that the metal is melted and injected into the die.

In the hot-chamber process, metal is melted into a pool of metal that is fed directly into the dies. In the cold-chamber process, on the other hand, metal is melted in a separate furnace and then moved on into another chamber before it is injected into the dies. Both processes result in zinc die casting parts that are able to withstand normal wear in their intended usage.

To get a price for zinc die casting parts or zinc die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at
sales@diecastingzinc.com for a fast response on a price quote.

DIE CASTING ZINC Various metal alloys are used in the production of parts using the die casting process. Tin and lead were the first metals that were used in die casting of metal printer’s types. Throughout the years, a number of other metals ensued as medium for die casting parts. Among the most popular metal alloys are zinc. Various types of zinc parts are usually made using the die casting process. All types of zinc parts can be relied on for their strength and durability. Zinc parts also come in a broader range of shapes and sizes since zinc is more capable of producing multi-cavity complex shapes than most other metal alloys.

The die casting process involves the injection of molten metal into dies made of hardened tool steels. Over a century ago, molten metal was sqeezed into casts or molds to manufacture axe heads. From simple shapes, die casting technology has improved the process to be able to manufacture more complex shapes. Now, there are two processes for die casting: the hot-chamber method and the cold-chamber method. In the hot-chamber method, a pool of molten metal is used to fill the steel die while maintaining pressure until the metal hardens in the die. The cold-chamber method, on the other hand, uses separate chambers to melt and then coll the melted metal before injecting them into the dies.

Zinc’s characteristic low burning point makes it flexible enough to be used for both hot-chamber machines and cold-chamber machines. As a result, there are more types of zinc parts manufactured and sold in the market today, with the automotive industry enjoying the largest share in the output of zinc die casts.

To get a price for zinc die casting parts or zinc die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at
sales@diecastingzinc.com for a fast response on a price quote.