ZINC – THE METAL OF CHOICE IN DIE CASTING

Posted on 03/23/2010 by admin

ZINC – THE METAL OF CHOICE IN DIE CASTING. Using zinc as a material in die casting of various metal parts is a popular practice in the manufacturing industry. A great number of uses have been found for die casting parts made of zinc in the business and industrial sectors. Parts of business machines, sports equipment, automotive accessories, and electronics components are often manufactured using die casting processes. The zinc die casting process is often used in the manufacture of these parts.

There are several kinds of dies used in the zinc die casting process. Since zinc is a versatile metal, it is used in simple die cast shapes, in complex die cast shapes, and everything in between. There are several kinds of die construction that can be used in the zinc die casting process. These are the single-cavity die, they multiple cavity die, the unit die, and the combination die. The single-cavity die produces a single component of zinc die casting parts. The multiple-cavity die produces several pieces of the same type of zinc die casting part. The unit die produces several parts at one time already put together, and the combination die produces several different parts for later assembly.

These kinds of dies are used in both hot-chamber machines and cold-chamber machines. Whatever process is used in manufacturing zinc die casting parts, it always results in parts that are durable and strong. Zinc is known to be particularly reliable in terms of stability and strength for most industrial, automotive, or private usage. Popular applications of zinc die casting parts are sports equipment, automotive parts, telecommunications components, and electronic connectors among others.


Zinc Die Casting Company

To get a price for zinc die casting parts or zinc die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at
sales@diecastingzinc.com for a fast response on a price quote.

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THE VERSATILITY OF ZINC

Posted on 03/16/2010 by admin

THE VERSATILITY OF ZINC. A number of metals have been found to be useful in manufacturing small and medium sized parts for most industries but zinc has remained to be the most popular due to its versatility, stability, and cost-effectiveness. The use tin and lead materials have decline since the die casters started using other metal alloys as aluminium, magnesium, and zinc. Zinc has been known to outperform other metals in die casting due to its strength and durability. A number of industries are known to rely on various types of zinc parts as components for their products or as their main product line. From simple shapes to more complex shapes, zinc is a preferred choice of metal to use in die casting.

Zinc is versatile enough for use in any of the two methods of die casting, hot-chamber machine and cold-chamber machine. It is also tool-friendly as it does not damage the hardened tool steel dies. Using zinc as a material for die casting parts allows for more flexibility as zinc can handle not only simple shapes but more complex, multi-cavity shapes as well. Various types of zinc parts made through die casting are able to withstand extreme heat and are wear resistant.

Various types of zinc parts are used in various industries. They can be finished easily depending on the manufacturer’s preferences. Zinc parts such as faucets, studs, connectors, circuit plates, golf clubs and so many others are products of die casting processes. The vastness of the industries where these zinc die casting parts are used is testament to the great value these products are able to deliver both to the manufacturer and to the end-user.


Zinc Die Casting Company

To get a price for zinc die casting parts or zinc die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at
sales@diecastingzinc.com for a fast response on a price quote.

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CASTING CALL: PARTS MADE OF ZINC

Posted on 03/09/2010 by admin

CASTING CALL: PARTS MADE OF ZINC. Die casting has been a way of manufacturing parts for over a century. This technique of making parts of various sizes by melting nonferrous metals and injecting them into molds have been found to be especially useful in mass production. Historically, die casting is used for the production of printer’s type. Die casting of other shapes soon followed as various applications for the production method were discovered. What started out as a production method using predominantly tin and lead, the die casting method eventually found zinc, aluminium, magnesium, and copper to be workable materials.

Zinc is the more popular metal to die cast. It is a material that is strong and hard with high thermal conductivity. It is also inexpensive as a raw material that is why it is preferred by most manufacturers of all types of zinc parts. It also has an excellent thin wall capability that lessens the occurrence of incomplete parts due to molten metal not flowing through thin walls fast enough before hardening. Zinc is also highly resistant to corrosion making for die cast parts that are durable.

There are various types of zinc parts that are manufactured using the die casting process. Die casting of these types of zinc parts are popular production options for a number of industries. Among those parts that are manufactured through zinc die casting are: electronic connectors, chassis and frames, mobile phone antennae, mechanical gears, switches, fasteners, automotive components, and golf clubs. There are a lot more parts that are made from zinc die casts. While a number of parts have already been replaced with plastic moldings due to reasons of cost and practicality, zinc die casting parts still remain to be the choice of materials for most industries requiring strength and durability.


Zinc Die Casting Company

To get a price for zinc die casting parts or zinc die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at
sales@diecastingzinc.com for a fast response on a price quote.

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What You Should Know About the Zinc Part Types

Posted on 11/10/2009 by admin

What You Should Know About the Zinc Part Types. Due to its ductility and versatility, zinc (especially zinc alloys) has become a primary choice of manufacturers for die casting processes. Zinc parts types that come from zinc die castings are very useful for making new objects in various kinds of industries. Even golfers make use of zinc part types, since majority of golf clubs are produced from zinc die castings. Automobile parts and home hardware parts like lock housings used for security purposes also uses the zinc die casting process. Its durability is tried and tested, the main reason why all these industries make use of zinc part types for die casting. With the help of new and modern technological innovations and equipment, the products of the zinc die casting process give satisfactory results like perfect dimensions, right texture of surface and precise form even if the shapes are complex. Finishing touches for the surface of the zinc die casting include processes like polishing, powder coating, chrome plating and brass coating. Nickel plating can also be done to the zinc die cast. Normally, nickel plating is applied to give the zinc part types a smooth and shiny surface.

Examples and types of zinc part types include automotive castings, bathroom faucets, handles, hooks, aerospace parts, die-cast cars, die cast toys, fire alarms, faucets, covers, carburetors, heat sinks, kitchen hardware, door handles, decorations, flanges, motorcycle grips, knobs, pumps and pump handles, pump valves, pump rotors, fishing lures, golf club putters, power tools and so much more. All these are manufactured from one common process – zinc die casting.

Zinc Die Casting Blog gives information on how to get a zinc die casting part for manufacturers. If you are looking for Zinc Die Casting Part Prices or if you need a mold, look at Zinc Die Casting Tooling will give you more information you can use for manufacturing.

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The Advantages of Die Casting Using Zinc

Posted on 10/10/2009 by admin

The Advantages of Die Casting Using Zinc. The concept of die casting is basically the process of forcing molten metal into mold cavities using high pressure. Most of the die casting done in the market are made from metals that are non-ferrous including but not limited to zinc. However, it is also possible to do die casting with the use of ferrous metals, but this is seldom done. Other non-ferrous metals that are used for die casting are copper, lead, tin, etc. Zinc is a popular metal for die casting due mainly to the zinc alloy’s favorable characteristics and advantages over other materials and processes.

One advantage of zinc die casting is the metal’s high strength and its hardness. Zinc die castings are famous for their great impact strength compared to other materials. It may not be stronger than steel but stronger than “steel weldment”. Another preferred advantage of zinc die casting is its castability feature. This is due to the fact that zinc has a fluid nature that beats other metals. Likewise, zinc has a longer die life. In zinc die casting, the die life is 1 million shots before the need for replacement occurs. This is 10 times longer that what is found in other materials like aluminum die casting. The possibility of easier parts consolidation in zinc die casting due mainly to its higher fluidity makes it another advantageous feature of the metal. Lastly, zinc is not expensive compared o other metals and therefore the practical choice for many die caste. It is also readily available. More advantages can be found when die casting zinc. Online sites can provide the information readily.

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