Zinc Die Casting Tooling in 2023

Posted on 01/18/2023 by admin

Zinc Die Casting Tooling

Zinc die cast tooling has several benefits, which include long tool-life, thus it is cost-effective. It has the ability to produce very thin walls, requires no secondary machining through cast-to-print shapes, and has high tolerance.

An example of zinc die casting tooling is Inventix, a conventional tool that creates highly cosmetic zinc shift handle for the Hummer H2. Through mold flow simulation, a designer is able to create a tooling solution to meet the cosmetic challenge. Secondary operation is eliminated because of high-precision and flash-free zinc die casting.

Through zinc die casting tooling, a company will be able to produce product fitted to the desire of the customer. To produce an intricate zinc key cylinder within budget, a company uses Inventix with an additional 5th and 6th slide position to a 22NT Techmire.

The tool design includes an extremely in-die degating and tight-tolerance blade design. To eliminate the need for secondary operations the design engineers incorporate two cavities within the tool to boost production. Zinc parts need trim tooling called trim die, which is used to remove the unnecessary zinc surrounding the zinc parts. This process involves placing the alloy into a press with hydraulic forces with enough pressure. Zinc die casting molds, zinc die casting dies, or insert dies are other terms for zinc die casting tooling. It comes in different shapes, styles, and sizes. The price depends on the trim dies and cavity inserts. By employing zinc die casting tooling, as much as 15% of the price can be saved.

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Zinc Die Casting Process in 2023

Posted on 01/11/2023 by admin

Zinc Die Casting Process

Zinc Die casting is a process that requires great pressure to force the metal to melt and mold it into different shapes. It is best for applications that require a large quantity of small- or medium-sized parts that require good detailing, with fine surface quality, and with a dimensional consistency.

Die casting process is done using non-ferrous metals like zinc, copper, aluminum, magnesium and others. Zinc die casting process is among the most famous castings done in an alloy. The process involves four steps: spraying, filling, opening, and scraping.

The first step is done by spraying a lubricant onto the mold. Lubricant controls the temperature of the die and assists in removing the cast. Second step in zinc die casting process includes filling of die into the molten metal under high pressure. The die is then opened once it solidifies, and the ejector pins eject the shot. Scraping takes place next, wherein the scrap, including the runners, gate, spues, and flash are removed from the casting. Scraping in zinc die casting process is done with the use of a special trim die in a hydraulic press or power press. The conventional method is by sawing or by the use of the hand in which grinding is necessary to remove the scrap marks.

Another way is to tumble shot if the gates are easily broken and thin. Gates and the finished parts should be separated. The scraps are recycled by melting them again and molding them into different shapes and sizes.

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Techmire Zinc Castings in 2023

Posted on 01/04/2023 by admin

Techmire Zinc Castings

Techmire zinc castings machine has the capability to create multiple-slide die casting that creates economically small, complex zinc castings. Techmire zinc casting is the leader in fabrication and design of multiple-slide die casting machine for precision small die castings using zinc.

Currently Techmire is operational in more than thirty countries worldwide. It started in 1973 in Montreal, Canada. It has the expertise in all aspects of the zinc die casting process including building of dies and designing, auxiliary equipment selection and the initial and ongoing training service.

The largest die casting machine is the 88NTX with a dry-cycle speed of 2100 cycles/hour. It has a quick die-changing capability, which allows changeover in 15 minutes of two slide molds, based on the company’s statement. Their system is designed for large surface single-cavity production of area parts, or smaller components of multiple-cavity production.

Techmire zinc castings are among the companies that provide services in the metal working industry today. Techmire creates equipment out of die casting for large companies and outfits small custom. It operates in Canada, but it provides services in 30 countries worldwide. The Techmire zinc parts are the products of the machines designed and intended for zinc die-casting.

Techmire has introduced two different extra ordinary machines the NTX series and NT series equipment for zinc. NT series provides automation, with high precision and hot chamber machines that use advance technology called multiple slides. NTX series includes clamping systems, which use the latest in technology such as that handle extreme pressures, with higher capacity, and velocities.

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    Hot Chamber Zinc Castings in 2022

    Posted on 12/28/2022 by admin

    Hot Chamber Zinc Castings
    The process of hot chamber zinc casting is a process that melts zinc using a 700- to 800-degree Fahrenheit furnace. Once the zinc is liquefied, it stays in the heat. A sleeve is placed in the heat and injected to the molten zinc metal, which is held together by the machine directly from the furnace into the two die halves.
    The two halves of the die casting are placed on the machine that keeps the two halves together and remains closed until the next step. Hydraulic pressure solidifies the metal within two to seconds depending on the size of the parts. After this the part is removed and ejected by hand or robotically, the halves are then opened. Trimming, precision machining, tumble deburring painting, chrome plating, anodizing, and assembly will follow.
    The hot chamber zinc casting is intended for zinc, copper, lead, magnesium and others on alloys with low melting point. The process does not destroy and erode metal furnace pots, plungers, and cylinders. The injection mechanism of hot chamber zinc casting machine is done by immersing zinc in the molten metal bath of a metal holding furnace. A port in the injection cylinder opens and the injection cylinder plunger rises, allowing the molten metal to fill the cylinder. One of the advantages of hot chamber zinc casting is the fast cycle-time and the easy steps of melting in the casting machine. Disadvantages of this system include the high-melting point metals that cannot be utilized. What’s mote, aluminium is not suited for this system because it picks up some of the iron while in the molten pool.

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    Die Casting Zinc Alloys in 2022

    Posted on 12/21/2022 by admin

    Die Casting Zinc Alloys

    Die casting zinc alloys offer castability, broad range of excellent physical and mechanical properties, and finishing characteristics. The advantages of utilizing zinc alloys include thin walls, close dimensional tolerances, and variation in section design. Compared to others, die casting zinc alloys have higher strength components.

    The die maintenance is reduced and the die life is lengthened because of the lower temperatures under which zinc alloy is cast. There are several companies that manufacture the complete range of die casting zinc alloys. One of them is the Eastern Alloys.

    Die casting zinc alloys have high strength and hardness, which makes them ideal alternatives for machined, pressed, stamped and fabricated items. Normally cast alloy are non-ferrous and there is a large number available with a wide range of physical and mechanical properties covering almost every conceivable application a designer might require. Die casting zinc alloys are among the most widely used because of the low melting point. Usually low melting point alloys are cast in a hot chamber machines while the intermediate and high melting alloys are cast in a cold chamber machines.

    One of the fastest and most cost-effective methods for producing a wide range of components is through die casting. The major benefit from this process can be achieved if the designers were able to collaborate with the die caster at an early stage of the product development and design. In order to help resolve issues that affect the tooling and production during the design phase it is best to consult the die caster at the earliest possible time.

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