The Techmire Zinc Castings Machines in 2022

Posted on 11/09/2022 by admin

The Techmire Zinc Castings Machines

The Techmire zinc casting machine is a multiple-slide zinc die casting machine that is capable of producing small, complex and intricate zinc castings at minimum cost. Having the capacity to produce tiny and precision zinc die castings, this makes Techmire zinc castings the global leader in the industry of designing and fabricating multiple-slide zinc die casting machines.

Techmire is one of the leaders in the metalworking industry today. It was founded in the year 1983 in Montreal, Canada. You will now find Techmire machines in about more than thirty countries all over the world. Techmire zinc casting machines are specifically designed for zinc. Techmire has two sets of machines. They are the NT series and the NTX series. The NT series machine uses the multiple-slide technology, being fully automatic, hot chamber and has high precision. The NXT series is an improvement of the NT series. It has the latest technology that can handle higher capacity and extreme pressures. End products of NXT series machines have better surface finish and greater part density. The NT series have three models. They are the 22 NT, the 44 NT and the 66 NT. These three machines differ in nominal die size and shot weight.

Techmire’s largest die casting machine is the 88 NTX. It has a dry cycle speed of 2,100 cycles per hour and it has a quick die-changing capability allowing change over of two-slide molds. This machine is designed for single-cavity production of large area or multiple-cavity production of small components. All NTX models offer improved functions for different ranges of products.

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zinc parts.

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Miniature Type of Zinc Castings in 2022

Posted on 11/02/2022 by admin

Miniature Type of Zinc Castings

Zinc die casting is very popular among those who are in the die casting industry. Zinc is very good die casting material because of its properties. A lot of products come from zinc die casting, including golf clubs, automotive parts and hardware parts. One type of zinc die casting is the miniature zinc casting process. Miniature zinc castings are made with the use of a 4-slide die casting mold. The weight of production processes range from a fraction of an ounce to as much as ¾ lbs with sizes from miniscule to 4 x 4 x 1 inch. Miniature zinc casting parts can undergo die casting in a complete range of zinc alloys like Zamak 2, Zamak 3, Zamak 5 and Zamak 7. ZA-8 zinc-aluminum alloys can also be an option. Zamak is another name for Zinc.

The main reason why manufacturers use miniature zinc casting is because miniature zinc casting parts can undergo faster cycling and can be made on multi-slide hot chamber zinc die casting machines. Miniature zinc die casting machines have proven this new technology as the choice for highly sophisticated miniature zinc casting components. Although the technology of high-precision miniature zinc die casting process is very much alike, the hot chamber zinc die casting process of bigger zinc part types, the former is able to hold higher tolerances, usually with zero draft to “net shares” or “as cast” in faster cycles.

Zinc and ZA8 parts are developed by reducing the metal shrinkage and removing operations of pre-die casting. Automated production of zinc parts can make miniature zinc casting parts and units attain a value of pennies per piece and with tremendous low tooling investments. Plus, the lifespan of your projects can endure longer time when you use miniature zinc and ZA-8 die casting tooling.

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Zinc Die Casting Tooling
Zinc Die Casting Tooling.

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The Process of Hot Chamber Zinc Castings in 2022

Posted on 10/26/2022 by admin

The Process of Hot Chamber Zinc Castings

In the hot chamber zinc casting process, slabs of zinc are liquefied inside a furnace with a temperature of approximately 700-800 degrees Fahrenheit. When melted, the zinc metal stays in the furnace. The gooseneck or shot sleeve is immersed in the hot chamber and the molten zinc is injected into the two die halves being held together by the machine. The two halves of the die casting molds are mounted on the die casting machine and the machine shuts off and clamps the two die halves together. The molten zinc metal is under high pressure until such time that the metal solidifies (approximately less than a minute). Die halves then open up and the part or parts are ejected and taken out either manually or automatically. Finishing works include trimming, tumble deburring, precision machining, painting, anodizing, chrome plating and assembly.

Hot chamber zinc casting machines are used mainly for zinc, lead, magnesium, copper and other low melting point alloys that do not easily erode metal furnace pots, plungers and cylinders. The injection mechanism of a hot chamber zinc casing machine is soaked in the molten metal bath of a metal holding furnace. The furnace is connected to the machine by a metal feed system called gooseneck or shot sleeve. As the injection cylinder plunger goes up, a port in the cylinder opens, permitting hot molten metal to enter into the cylinder. As the plunger moves downward, it shuts the port and forces molten hot metal into the gooseneck and nozzle into the die cavity. When the metal has already solidified in the die cavity, the plunger is removed, the die opens and the casting is ejected.

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American Die Casting Company
American Die Casting Company.

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    Die Casting Zinc Alloys is the Best Way to Do it in 2022!

    Posted on 10/19/2022 by admin

    Die Casting Zinc Alloys is the Best Way to Do It!

    Several metal alloys are being used in the manufacturing of parts using the die casting process. Among the very first metal alloys used in die casting of metal were tin and lead. However, several other metal alloys followed and came into use for die casting parts. Die casting zinc alloy is one of the most popular metal alloys. Zinc-based alloys are popular because they are among the easiest to die cast.

    Die casting zinc alloys have high ductility and excellent impact strength. This makes it possible to cast zinc alloys with thin walls. Zinc alloys also offer excellent surface smoothness that makes plating and painting easier. Any high quality zinc metal should be used in the formulation of alloys to ensure strength and dimensional stability of the alloy.

    Die casting zinc alloys involve two processes. The hot chamber method is the first method, which uses a pool of molten metal to harden the metal in the die and the cold chamber method which uses separate chambers to melt and hold melted metal before adding the zinc alloy and injecting them into the die casting die. The low melting point of zinc alloy gives it the flexibility to be used both in the hot chamber and the cold chamber die casting machines. This makes die casting zinc alloys among the most saleable in the market today, especially in the automotive industry.

    Zinc alloy is also called commercially as Zamak alloy. Zamak is an acronym for zinc, aluminum, magnesium and copper, the four alloys in the conventional zinc group. Zinc alloy die casting technology has revolutionized from manufacturing simple shapes to more complex ones.

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    Zinc Castings for Auto Parts
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    Go to a Die Casting Company for your Needs in 2022

    Posted on 10/12/2022 by admin

    Go to a Die Casting Company for your Needs

    Die Casting Zinc Parts Company is an example of a zinc die casting company. Present manufacturers, such as the mentioned company, are inclined to using zinc die casting processes due to the versatility that zinc die casting company parts offer. Zinc die casting parts are produced by zinc die casting companies in any size, shape or texture, according to specifications or requirements by customers. Zinc die casting companies prefer to use the zinc die casting process because this process produces parts that are stronger and more durable than those produced by an earlier method – the plastic injection molding method. The zinc die casting process has good dimensional tolerances as well as multiple finishing options. There is also a wide variety of choices for designs.

    A zinc die casting company offers better deals compared to other die casting companies when it comes to strength and weight of zinc die cast parts. Although wall thickness or castings are thin and lightweight, zinc die cast parts remain strong and durable, usually lasting a life time. Die cast zinc parts need only little care as they do not really require much maintenance.

    Die casting zinc parts production costs are lower than those produced by other casting methods like forging, sand casting and stamping simply because the zinc die casting process does not require pre and post-production help from machine and tools. As a result, overall zinc part manufacturing cost is lower. This is good news to consumers and users of zinc die cast parts – from automobiles to faucets, pipes, toys and the like.

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