Hot-chamber Die Casting. The die casting industry has instituted itself in different fields of application including electronics, and the automotive industry. Die casting is simply the casting of molten metal with the use of dies of different shapes. The molding is done by the application of force within the dies and removing the molded shape as it solidifies. There are essentially two types of die casting: the hot chamber method, and the cold chamber method.
Hot chamber die casting is a die casting method in which ingots of zinc are melted in a furnace. The melting temperature of the metal has to be reached within the furnace in order for the metal to be entirely melted. The hot chamber die casting method requires the molten zinc to linger inside the furnace as a shot sleeve retrieves a part of the molten metal and injects it into the set of dies with the specific shape. The molten metal stays in the dies until it solidifies. Once it cools down, the shaped metal is expelled out of the dies, or taken out physically. The cooling and solidification process typically takes just around 2-5 seconds, depending on the size of the shaped part, and the competence of the machine used.
The hot chamber die casting method has been often used over the cold chamber method as it implies a faster way of die casting metals. The rate at which metals can be shaped is an important factor that affects the act and capacity of the die casting machine.
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