Archive for the ‘Miniature Zinc Parts’ Category

Zinc Castings – Techmire Die Casting. At present, one major company engaged in the industry of metalworking is Techmire. This company has been creating several die casting machines from the small tradition die cast business up to the established companies. Its main factory is located in Canada, but still manages to serve clients from 30 other countries. It is also known to provide excellent customer service because they have different ways to communicate with their clients. They can be contacted through fax, telephone and internet.

Techmire Zinc Die Castings are created through zinc-designed die casting equipment. Two different groups of equipment for zinc castings are manufactured by the company. These are the NTX Series and NT Series of Techmire Zinc Castings equipment.

The NTX Series Techmire Die Castings include the newest technology such as the clamping system, which has the capability to handle velocities, higher capacity and extreme pressures. This new technology produces end products that have an enhanced surface finish and better zinc part density. The NTX series have three different machine models, the 88 NTX, 44 NTX and 24 NTX. All three machine models give various purposes for different products, but they are all similar to giving rigidity, enhanced cycle speeds, heavier load bearings, also the handling of larger surface area parts and smaller components. Furthermore, it offers other enhancements for the creation of different zinc parts.

On the other hand, the general purpose NT Series Techmire Zinc Castings are fully automatic, high precision and hot chamber die casting equipment utilizing lots of slide technology. The three NT Series models; 66NT, 44NT and 22NT, offers a dissimilarity in standard die size and suggested shot weight.

Die Casting Technology - Miniature Zinc Castings

The technology of Zinc Die Casting has developed so much in just few years after it was introduced in public. It has contributed a lot in the industry of miniaturization. Now, even the smallest and the most complicated geometrical parts of the zinc can be die casted through a remarkable correctness, as well as several features like multiple cored-through holes, flash-free sculpted shut-offs, very thin walls and formed shapes. A process that is used to create zinc miniature is called Miniature Zinc Castings.

Miniature Zinc Die Castings is an accuracy manufacturing method, which offers cost-effective production, repeatability and accuracy, improved material properties, complicated geometries and design adaptability. The Miniature Zinc Castings method is particularly useful as a substitute for assembly, stamping and screw machining.

You will be surprised to know that it can only take one pound of modern zinc alloy to create 17,000 completed castings of zinc miniatures. Modern zinc alloy is definitely tougher and stronger than magnesium or aluminum and it provides better flexibility. Zinc parts can be created in smaller sizes, along with greater complication and finer element. The best thing about zinc is that it can be easily painted and plated in addition to the wide-variety of metals to give a scope of finish and feature selections.

There are many benefits that the Miniature Zinc Castings method gives to the users and component designers aside from providing a low-cost of component. Other benefits are finishing uniqueness and exceptional exterior quality, pleasant substantial properties, thin wall divisions, great mechanical properties and low-cost assembly.

Techmire Technology Zinc Die Castings. Ruling the metalworking industry because of its revolutionized approached to die casting, Techmire found its market in providing companies with equipment for all possible zinc die casting projects. It initially catered to its clients in its homeland in Montereal, Canada way back in 1973. It then expanded and was able to supply countries in neighboring areas. Techmire zinc castings are now being used in more than thirty countries all over the world. Inquiries and concerns are addressed by the company for technical assistance.

Techmire zinc castings employ the Techmire technology zinc die casting which is most beneficial to zinc die casting projects. Among the benefits that the Techmire technology offers are the following: low production cost, efficient operations and high-quality finish

Techmire zinc castings do not require much in terms of production. The materials needed as well as the labor are reduced. Techmire zinc die castings are also efficient. The cycle times are faster resulting to greater productivity.

Though the costs of production and the cycle times are faster, Techmire zinc castings do not sacrifice the quality of the output itself. The precision and quality are kept intact. Top quality outputs are expected each time.

The machines designed by Techmire are specially made to cater to zinc products. Two die casting equipments are NT Series and the NTX Series. The NT series are hot chamber zinc die casting machines that makes use of multiple slide technology. The NXT, on the other hand, is more advanced than NT. NT can hold a larger amount of molten zinc and can apply a higher amount of pressure.

Miniature Zinc Aluminum Castings. Zinc aluminum die casting is ideal in many cases because of the low production cost involved and the high-quality output produced. It is best applied when producing small to medium parts. The same principle is applied in miniature zinc castings. Zinc casting performs better as it has good mechanical and physical properties.

The most important characteristic that miniature zinc aluminum die casting must posses is precision. Miniature zinc aluminum die castings involve small parts. Precision in terms of detail is important at all times. Otherwise, the miniature zinc aluminum die castings will not properly perform its purpose and may render the entire equipment/machine unfit for use.

The entire process in producing miniature zinc aluminum die casting takes place just like most common zinc die casting processes begin. The zinc is heated until it becomes molten or in its semi-liquid state. What sets miniature zinc castings apart from the usual zinc die casting process is that the former makes use of precise details. Using a 4-slide mold, the outputs produced in the procedure weighs from less than an ounce to a quarter of a pound. A wide variety of zinc alloys can also be used in the process. Sometimes, zinc-aluminum alloy is used. ZA8, ZA12 are common Zinc Aluminum Alloys.

Miniature zinc castings are used to produce small but durable and precise zinc parts. These zinc parts are often used in sporting goods, medical equipments, household tools and appliances, telecommunications, electronics and automotives. The options are endless. With its low cost production and yet durable product, miniature zinc casting is indeed an important process in any production industry.

The Techmire Zinc Castings Machines

The Techmire zinc die casting machine is a multiple-slide zinc die casting machine that is capable of producing small, complex and intricate zinc castings at minimum cost. Having the capacity to produce tiny and precision zinc die castings, small zinc parts, this makes Techmire zinc castings the global leader in the industry of designing and fabricating multiple-slide zinc die casting machines.

Techmire is one of the leaders in the metalworking industry today. It was founded in the year 1983 in Montreal, Canada. You will now find Techmire machines in about more than thirty countries all over the world. Techmire zinc casting machines are specifically designed for zinc. Techmire has two sets of machines. They are the NT series and the NTX series. The NT series machine uses the multiple-slide technology, being fully automatic, hot chamber and has high precision. The NXT series is an improvement of the NT series. It has the latest technology that can handle higher capacity and extreme pressures. End products of NXT series machines have better surface finish and greater part density. The NT series have three models. They are the 22 NT, the 44 NT and the 66 NT. These three machines differ in nominal die size and shot weight.

Techmire’s largest die casting machine is the 88 NTX. It has a dry cycle speed of 2,100 cycles per hour and it has a quick die-changing capability allowing change over of two-slide molds. This machine is designed for single-cavity production of large area or multiple-cavity production of small components. All NTX models offer improved functions for different ranges of products.