Archive for the ‘Die Casting Zinc’ Category

Protect Your Things with Zinc. Some of you may ask, “What exactly do we need zinc die casting boxes for?” After all, hundreds of these boxes are produced every day. What is the general purpose of these die cast boxes, anyway?

  • First off, what are the many qualities of zinc die casting boxes or die casting enclosures, as some call them. The boxes are electrically conducive and lightweight compared to steel. They are normally used to cover certain objects because they can still dissipate heat despite being enclosed. Things that are normally enclosed by these boxes are car engine compartments, motors, electrical boxes, and even computer disk drives. Since these things can overheat quickly if not properly enclosed, so zinc die casting boxes are used.
  • These boxes are very easy to produce. They are usually one-step molds in a hot chamber machine. They also protect most of your electrical appliances from not just heat, but also dust, moisture, and shock. They also provide Radio Frequency and Electrical Magnetic Inductance shielding - say goodbye to pesky cell phone interference with these die cast boxes!

  • Being lighter than steel, it is easier to transport. Overall, one may not see right away the many functions of die cast boxes, but once you think about it, you wonder how you ever lived without one.

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    To get a price for zinc die casting parts or zinc die casting tooling,
    call toll free 800-524-8083 and ask for sales. Or email us at

    sales@diecastingzinc.com
    for a fast response on a price quote.

    Open Your Doors with Zinc. A lot of the little, ordinary things around your household are probably made of die casting. You’d think, yes, that includes the sink faucet or the door locks. The parts of the car and the internal workings of the coffee maker are made of die casting. But the one you might not imagine that is made of die casting is your door knob.

  • Zinc die casting knobs are long-lasting, light and durable. You can stick them to your doors, ovens, cabinets and plenty of other things, and you can be sure they won’t fall off or rust. Zinc die casting is, in fact, one of the best die casting available out there; it promises great quality and precision along with a very lightweight finished product. Plus, it’s not just knobs—handles, gears, sprockets and many others use zinc die casting. There is no better alternative than zinc die casting to make these items. Most die casters swear by zinc, instead of choosing to use plastic in the mass-produced amount of knobs all over the world.
  • If you know your knob is one of the many zinc die casting knobs around the world, you can rest easy knowing that you have a high quality object around your house.

  • alt="Zinc Die Casting Company" width="468" height="60" />

    To get a price for zinc die casting parts or zinc die casting tooling,
    call toll free 800-524-8083 and ask for sales. Or email us at

    sales@diecastingzinc.com
    for a fast response on a price quote.

    For the Easier Zinc Die Casting Job. Die casting is the process used to produce metal works by injecting molten metals such as tin, zinc or lead into molds, called dies. When a die uses a metal like zinc, the die can be called zinc die casting tooling.

  • A zinc die casting tooling is usually made of alloy tool steels composed of two sections. The first half is a fixed die half, where the molten metal is usually injected. The second half is the ejector die half, which makes removing the metal once it has solidified much easier. This die has a locking pin so you can secure to the two halves. Other available dies have cores or slides that allow the user to make shapes into the casting.
  • Zinc die casting tooling is recommended because it can withstand high temperatures and cast-to-print shapes, which will save you a lot of hassle in the overall die casting process.
  • After die casting, if there are excess parts, a tool called a “trim die” can be used to take off the excess zinc around the produced die. This way, the object will be produced to fit exactly the measurements that it is intended for. You will get exactly the metal part you want with this.

  • alt="Zinc Die Casting Company" width="468" height="60" />

    To get a price for zinc die casting parts or zinc die casting tooling,
    call toll free 800-524-8083 and ask for sales. Or email us at

    sales@diecastingzinc.com
    for a fast response on a price quote.

  • How Zinc Die Casting Works. Die casting may either be a cold chamber or a hot chamber process. The zinc die casting process is a hot chamber process, since the metal zinc has a low melting point and high melt fluidity. In fact, zinc is generally held to be the easiest alloy to cast in a die, since it is fast to fill, quick to cool and to eject, all in a short period of time. So if you were to take up the die casting process, it’s best to choose zinc as your metal.

  • The zinc die casting process is composed of four simple steps. To begin with, the mold must be sprayed with lubricant. This will control the temperature and also make the removal of the casting easier later on. After this, the mold should be closed tightly. Then the molten zinc will be immersed into a hot chamber machine under high pressure. When the die has been completely filled with the zinc, the pressure of about 10-175 MPa must be maintained until the casting is fully solidified. Then the die is opened and the casting will be ejected.
  • The zinc die casting process is used to mass produce small, but precise metal parts such as gears, connector housings or even sink faucets. The objects, though small, are produced with accuracy, quality and detail.

  • alt="Zinc Die Casting Company" width="468" height="60" />

    To get a price for zinc die casting parts or zinc die casting tooling,
    call toll free 800-524-8083 and ask for sales. Or email us at

    sales@diecastingzinc.com
    for a fast response on a price quote.

    The Advantages of Die Casting Using Zinc. The concept of die casting is basically the process of forcing molten metal into mold cavities using high pressure. Most of the die casting done in the market are made from metals that are non-ferrous including but not limited to zinc. However, it is also possible to do die casting with the use of ferrous metals, but this is seldom done. Other non-ferrous metals that are used for die casting are copper, lead, tin, etc. Zinc is a popular metal for die casting due mainly to the zinc alloy’s favorable characteristics and advantages over other materials and processes.

    One advantage of zinc die casting is the metal’s high strength and its hardness. Zinc die castings are famous for their great impact strength compared to other materials. It may not be stronger than steel but stronger than “steel weldment”. Another preferred advantage of zinc die casting is its castability feature. This is due to the fact that zinc has a fluid nature that beats other metals. Likewise, zinc has a longer die life. In zinc die casting, the die life is 1 million shots before the need for replacement occurs. This is 10 times longer that what is found in other materials like aluminum die casting. The possibility of easier parts consolidation in zinc die casting due mainly to its higher fluidity makes it another advantageous feature of the metal. Lastly, zinc is not expensive compared o other metals and therefore the practical choice for many die caste. It is also readily available. More advantages can be found when die casting zinc. Online sites can provide the information readily.